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Articles:8.1. MAIN ENGINES8.1.1. General 8.1.2. Before start 8.1.3. Starting and warming 8.1.4. Running 8.1.5. Watch-keeping 8.1.6. Stopping and shut-down 8.1.7. Servicing and maintenance 8.2. AUXILIARY ENGINES 8.2.1. Before start 8.2.2. Starting 8.2.3. Inspection during running 8.2.4. Stopping 8.2.5. Servicing and maintenance 8.3 8.4. AIR COMPRESSORS 8.4.1. Before start 8.4.2. Starting 8.4.3. Checks to be made during air charging 8.4.4. Stopping 8.4.5. Servicing and maintenance |
8.5 ELECTRIC PLANT |
All reference numbers refer to the system drawing at the end of this book.
Starting the main engines requires at least two men, one in the control room and one in the engine room.
Before starting the engine, operators should become familiar with the position and function of instruments, warning devices and engine controls.
The control room operators should be in charge of the starting procedure.
If the engine has been idle for a period of 4 weeks or more, the engine must be turned by hand using the hand turning gear before starting. The engine must also be hand-turned before starting after any major component has been replaced.
The starting preliminaries must be carried out before the first start of the day, but not necessarily before any subsequent starts.
A newly installed engine, or an engine which has been standing idle for over 4 weeks, should be started according to instructions in the "Deltic Maintenance Manual," article 12.3.
The instructions below for starting and operating apply to engines which have been standing idle for less than 4 weeks.
For detailed instructions in the engine operation, servicing, etc., see "Deltic Maintenance Manual," Publication 505.
Both engines can be made ready for starting simultaneously. Smoking is not allowed in the engine room.
Exhaust and air supply system.
Lubricating system.
Air starting system.
Cooling system.
Fuel system.
Start Pilot System MK I. Insert capsules into starting air pump units, and operate the pump 3 to 4 strokes.
Start Pilot System MK II. Operate this revised system in accordance with the instructions contained in the "Deltic Maintenance Manual," Publication 505, article 6.2.
When article 8.1.2. has been carried out, the engines should be started as follows:
When the engine has started, the following should be checked:
When the engines are running satisfactorily, the valves (20) on the air storage bottles should be closed, and the "Rack delay " system should be switched on (See fig. 11.7 a).
Do not put any load on the engine before it is satisfactorily warmed through.
Emergency start, or "Trailing-in" start. In on emergency when under way on one engine, the other engine can be started by the force of the trailing propeller in the following manner:
When the running checks have been mode and temperatures are normal, the engines are ready for operating in gear.
The instructions for running ahead and for running astern are similar. The control positions are marked on the control lever quadrant.
To propel the boat, move the control lever from "NEUTRAL," to "AHEAD," or "ASTERN," as required. The lever will be arrested at the "AHEAD," or "ASTERN," position due to the action of the hydraulic gate on the control unit, but after a few seconds delay will be free to move again. Continued movement of lever toward "FULL AHEAD," or "FULL ASTERN," will progressively increase the engine speed, and reverse movement of the lever toward "NEUTRAL " will progressively decrease engine speed. The clutch will automatically disengage when the lever is returned to the "NEUTRAL" position.
The instruments must be engine must constantly watched and NOT be operated outside the limits quoted in the "Operating Data".
The following temperatures, pressures, speeds, etc., ore the maximum or minimum values that can be permit- ted without impairing the efficiency and maximum service life of the engine. During all running the instruments must be watched carefully to ensure that these limitations are not exceeded.
Performance Limitations
Crankshaft |
Propeller |
B.H.P. |
Time limitation |
Total in |
|
Minimum continuous |
600 |
323 |
- |
NONE |
- |
Maximum continuous |
1800 |
969 |
2400 |
NONE |
980 hours |
Maximum power |
2100 |
1131 |
3100 |
15 minutes |
20 hours |
Maximum permissible acceleration
Idling to 1400 c.r.p.m. in not less than 1 minute
1400 c.r.p.m. to 2100 c.r.p.m. in not less than 2 minutes
Maximum permissible outlet temperatures:
Maximum permissible exhaust manifold back pressure
At maximum r.p.m.
Maximum permissible exhaust stub temperature
All cylinders
As the engine temperatures and pressures are unlikely to remain constant from day to day under varying ambient conditions, the precise value that will be obtained under all varying conditions cannot be simply tabulated, but extremes that might be encountered can be expressed as a range. In the following table, therefore, ranges of values ore given as a guide to the correct functioning of the engine; the operator will, however, quickly be- come familiar with the temperatures and pressures to be expected in his locality.
Crankshaft r.p.m. | Slow running 600-700 |
1000 | 1400 | Continuous rating 1800 |
Max. rating 2100 |
|
Oil pressure | Lb/sq.in. kg/cm2 | 30 2.11 |
75 5.28 |
80 5.63 |
80 5.63 |
80 5.63 |
Clutch pressure | Lb/sq.in. kg/cm2 | 125-135 8.8-9.5 |
135-145 9.5-10.2 |
145-155 10.2-10.9 |
155-165 10.9-11.6 |
165-175 11.6-12.3 |
Oil inlet temperature | deg.F deg.C |
112-122 45-50 |
112-122 45-50 |
112-122 45-50 |
112-122 45-50 |
112-122 45-50 |
Coolant pressure | Lb/sq.in. kg/cm2 | 7-9 0.5-.06 |
10-15 0.7-1.0 |
20-25 1.4-1.8 |
35-40 2.5-2.8 |
47-52 3.3-3.7 |
Coolant outlet temperature | deg.F deg.C |
170-180 77-82 |
170-180 77-82 |
170-180 77-82 |
170-180 77-82 |
170-180 77-82 |
Fuel pressure | Lb/sq.in. kg/cm2 | 20-25 1.4-1.8 |
20-25 1.4-1.8 |
20-25 1.4-1.8 |
20-25 1.4-1.8 |
|
Exhaust temperature | deg. C | 80-150 | 190-250 | 230-300 | 280-375 | 335-415 |
Note: For operating in conditions other than temperate, adjustments must be made according to the ambient prevailing conditions. See alterations and/or supplements recommended by D. Napier & Son Ltd.
It is not practical to keep a constant watch in the engine room as all the instruments for the engines are placed in the control room. The operators in the control room can also see the oil level in the service tanks through the bulkhead window.
The fuel oil quantity can be checked with the sounding equipment on the tanks. Periodical visits to the engine room by one of the operators should be made to check the coolant level in the header tanks, and check the machinery for leaks etc.
If the sea water inlet strainers are cleaned while the engines are running, care must be taken when operating the valves.
It is recommended to open both vertical valves (spindles) before operating the sliding piston (horizontal) selector valve. This to ensure that the pumps always get cooling water. (See directions for use mounted on bulkhead.)
Normal stop.
Final stop after the day's run.
For further instructions in fault finding, servicing and maintenance, changing of parts, installation, etc., see "Deltic Maintenance Manual," Publication 505.
All reference numbers refer to the system drawing at the end of this book.
The following instruments etc, are mounted on the auxiliary engine panel:
Starter-switch, switch for starting aid heater, priming pump for starting aid, lubricating oil pressure gauge and coolant temperature gauge.
The starting and priming pump is disconnected.
In hot weather or if the engine is hot, it will start immediately by turning with the electric starter.
When the engine has started, check the oil pressure, which should read 40 Lb/sq.in. -- 2.8 kg/cm2 minimum.
Check that the sea water pump is working by feeling the difference in temperature on the exhaust pipe, before and after the sea water entry.
The normal working temperature for the engine is 80deg. C -- 176deg. F.
Switch on the switches for the control lamps (Lubricating- oil pressure and coolant temperature) in the control room. The switches are mounted above the main engine instrument panels.
The auxiliary engines are fitted with governors, but it may be necessary to adjust the revolutions now and again with the remote hand control, to keep the frequency at 60 c/s. The hand control is mounted above the control desk in the control room (see article 3.3.1 and 8.5.1).
When starting the auxiliary engines in extreme cold weather, the starting aid "Heater," can be used by holding the "Heater" switch in for about 30 seconds, before turning the engine with the starter.
NOTE: Always be sure that the starter pinion has stopped
revolving before re-engaging the starter motor
otherwise the ring or pinion may be damaged.
The lubricating oil pressure and the cooling water temperature can be checked by the warning lights in the control room.
The coolant level in the heat exchanger, and the temperature of the exhaust pipe and silencer should be checked at least once on hour.
The load can be put on soon after starting.
Before stopping, the generator must be switched off. The compressor should also be disengaged.
For more details in fault finding and inspection, see "Workshop Manual for Perkins Diesel".
The maneuvering efficiency of the boat depends on the displacement. The turning diameter however, is the best at a speed of 30-35 knots (1500-1700 RPM).
The steering quality depends on the rudder adjustment, and the displacement. When the boat is delivered, the rudders are adjusted in parallel as the most efficient angle for both steering and speed. If a rudder is changed, it has to be re-adjusted to obtain the best results.
When coming alongside, the boat should be slowed down and the mooring equipment, fenders, etc. should be made ready in ample time.
The boat will quickly loose speed as soon as the engine controls are moved to the neutral position, and it will drift very easily with the wind.
The boat will not steer with the propellers stopped.
For towing purposes each boat is fitted out with a bridle. The use is shown on the figure.
The bridles are fastened to the bollards and one or two anchor ropes are used as tow-rope, the distance between the boats will then be approx. 115 or 215 metres - 350 or 650 feet.
Towing arrangement |
A towing speed of approximately 12 knots should not be exceeded.
In the fuel oil system there are ten identical storage tanks. The tanks are placed four on each side of section IV and two in centre of the same section forward.
Each tank is fitted with a venting pipe which is connected to a ventilator on deck, and with a combined sounding/filling pipe fitted with a deck plug marked "Diesel Oil".
The fuelling pipes are installed two on each side of the bridge, two in centre under the shelter and two on each side abaft the bridge. An "Aeroquip" pipe is mounted between the outlet valves in the lower end of each storage tank, and a 3-way selector cock in the fuel supply cross-connection pipe.
The cross-connection pipe is connected to the two manifold tanks placed under the floorboards in the control room, one on each side of the boot centre line.
Each of the manifold tanks is fitted with a venting pipe, connected to goosenecks on deck, one on each side of the centre line abaft the bridge. These vent pipes are marked "Venting and pressure fuelling". (For further details see article 4.1 -- Fuel oil system.)
Ordinary Fueling. Check the fuel oil level in each storage tank before filling, either by the sounding equipment (see article 4.1.3), or by dipstick.
The dipstick is stored on bulkhead frame 64 in the aft compartment, an it should be used for accurate reading.
Check that the valves on the storage tanks are closed before filling.
Pressure Fueling. The storage tanks can also be filled by pressure.
First, check the fuel oil level in each tank. Then connect the fuel supply hose to one of the two manifold tank vent. pipes. The other manifold tank vent pipe shall be blanked by using the blanking nut which is fastened to the pipe with a chain.
Open the valves in the main supply lines and the outlet valves for the tanks to be filled.
Two tanks should be filled simultaneously, and the max. filling pressure should be 2 kg/cm2 -- 28.5 Lbs/sq.in.
Use clean fuel only.
In the lubricating oil system there is a storage tank installed under the floorboards on port side in the control room.
The tank is fitted with a venting pipe with gooseneck above the floorboards, a dipstick which is welded to a screw plug, and a filling pipe connected to deck, with a screw plug in the deck. It is placed on the port side abaft the bridge and marked: lubricating oil,. (For further details see article 4.2.).
Filling. Check the lubricating oil level in the tank before filling. The oil can be filled through the pipe from deck, and it should be filled slowly in order to avoid overflow through the gooseneck in the control room.
Use clean oil of the recommended brand only. (See "Deltic Maintenance Manual," Publication 505).
In the cooling system there is a storage tank installed under the floorboards on the starboard side of the control room.
It is fitted with a vent pipe with gooseneck above the floorboards, a dipstick which is welded to a screw plug, and a filling pipe connected to deck with a screw plug in the deck. It is placed on the starboard side abaft the bridge, and marked: "Distilled water engine." (For further details see article 4.3.2.).
Filling. When the coolant level in the tank has been checked, the tank can be filled through the pipe from deck.
The coolant should be a mixture of 30% by volume ethylene glycol to British Standard B.S. 3150A (formerly DTD 779) to 70% by volume of distilled water or chloride- free, soft or artificially softened water.
The ethylene glycol to B.S. 3150A, contains 10 cc of Captax inhibitor to 1 liter of ethylene glycol.
Specific Gravity of Ethylene Glycol Chart |
When mixing the coolant, the glycol should be mixed slowly with the water and stirred thoroughly. The specific gravity of the coolant should be according to the diagram on the next page.
For further details on coolant, see Napier Service Bulletin DM 27, and "Deltic Maintenance Manual, Publication 505.
In the fresh water system there is one storage tank installed below the floorboards on the boat centre line, in the crew's quarters.
The tank has a vent pipe to the wash-basin in the galley, and a filling pipe to the tank fitted with a valve.
The filling pipe is connected to the deck, and the screw plug in the deck is marked: "Drinking water". It is placed in front of the bridge on the starboard side.
The tank has a dipstick below the floorboards, and it is welded to the screw plug in the tank.
(For further details see article 4.8.).
The boat should be maintained in good order at all times to ensure maximum service and safety.
The frequency and duration of inspections and overhauls depends very much on the operational use of the boat.
In general, the boat should be docked at least every four months for inspection of the bottom and hull.
Inspection and maintenance of the machinery should be carried out as follows:
Main engines: See article 8.1.7. and the "Deltic Maintenance Manual," Publication 505.
Auxiliary engines: See article 8.2.5. and "Workshop Manual for Perkins Diesel."
Air compressors: See article 8.4.5.
Generators and storage batteries: See article 8.5.6.
Further maintenance should be carried out as required. In general the whole boat should be inspected once a month.
To maintain the speed, the bottom of the boat must be kept clean. When the boat is docked for hull inspection and/or painting of the bottom, the propellers, rudders and other underwater equipment should also be inspected.
It is very important to keep the propellers in good condition, as very small deformations, bends, cuts or corrosion will reduce the speed considerably.
The following general instructions concerning inspections are given:
It is not possible however to cover everything in this manual, therefore a constant look-out should be kept for leaks, loose connections, vibrations etc. and faults should be corrected as soon as possible.
The main engines should be disconnected for removal in accordance with the "Deltic Maintenance Manual," Publication 505.
The auxiliary engines should be disconnected for removal in accordance with the directions in the "Work- shop Manual for Perkins Diesel". The auxiliary engines and the generators can be removed separately.
Brackets for lifting equipment are fitted above the auxiliary engines and generators. These brackets can be moved to four different positions.
The propellers are fastened to the shafts by keys and nuts, and both shafts have right-hand threads. When removing the propellers the retaining screws in the propeller nut should be removed, and the nut can then be loosened by the special spanner which is stored in the oft compartment. The propellers can be removed by using a special extractor.
The propeller shafts can be withdrawn when the propellers and the coupling flanges have been removed. Check that the shafts are clean and free from damage which may cut the bearings. Use soft soap for lubrication if necessary.
Where the shafts are to be withdrawn, the boat has to be placed so that the minimum distance between the keel and the bottom of the dock, and the free distance abaft the stern, are in accordance with article 9.2.2.
The Cutless bearings can be removed, when the shafts have been withdrawn, in the following manner: When removing the stern tube bearings, first remove the end cap and the retaining screws. Recesses are cut in the forward end of the stern tubes to accommodate the extractor.
The tool should be correctly positioned before extracting the bearing.
When removing the bracket bearings, first remove the bearing retaining screws. A metal ring is placed in the front of each bearing, and the tool for removing the bearing should be positioned for pulling on that ring, to avoid damaging the bearing.
The rudders are kept in place by the tillers.
When removing the rudders, eye-bolts should be fitted in the ends of the rudder stocks.
A strong rope should be fastened in the rudder eye-bolt and in the fastenings below deck. When the rope has been properly tightened, the tiller can be removed and the gland nut and gland slackened to release the rudder.
To get the rudder out, the distance between the bottom of the boat and the dock should be as described in article 9.2.2.
The tanks. When the tanks shall be removed, they should be emptied and all pipes disconnected.
When the fuel storage tanks have to be removed, the removable section in the deck have to be removed, and the fastenings released, see article 3.1.4.
All the fuel storage tanks are fastened with plastic-lined steel wires. The tanks can be removed after releasing the tension screws.
The lubricating oil and coolant storage tanks are identical and can be installed either on port or starboard side. The manhole cover has to be turned to suit the pipes. The tanks can be removed by first removing the floor- boards, beams and fastenings.
The fuel oil manifold tanks can be removed in the same way.
The lubricating oil service tanks and the coolant header tanks can be removed without any special arrangements.
To remove the fresh water (drinking water) storage tank, the settee in the aft part of the crew's quarters has to be dismantled and the fastenings removed.
The storage tanks for lubricating oil, coolant and fresh water, and the coolant header tanks can be cleaned through the manholes without removing the tanks.
The remainder of the tanks have to be removed in order to remove the manhole covers. All identical tanks can be installed on port or star- board side.
The lubricating oil service tanks can be removed through doors and hatches. The remainder of the tanks can only be removed through removable sections in deck.
The thermotank with fan can be removed by first removing the aluminum plate which is fastened with rubber sealing.
The electric stove in the galley has to be partly dismantled to be removed.